HPR

Part Code: HPR

A ball-on-plate reciprocating system for the measurement of friction and wear under fully sealed, pressurised, and controlled conditions.

  • The unique removable chamber design allows users to create and control blends in situ quickly and safely.
  • Unique chamber also allows blends to be tested in conditions ranging from high-pressure all the way to vacuum.
  • Small test volumes help to reduce test sample costs and wastage.
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The HPR is a next-generation friction and wear test system with a fully sealed pressure chamber, which is able to run under high-pressure or vacuum.
A unique removable chamber design maintains pressure or vacuum even when off the system, which allows test blends to be made in-situ. Combined with low cost standard specimens and small test sample volumes, the HPR represents a fast, reliable and cheap way to test fuels and lubricants.

Applications for the HPR include:

  • Volatile fuels and blend studies.
  • Inert gas studies, the small volume of the chamber allows test fluids to be changed in situ and - if necessary - during a test.
  • The behaviour of low volatility lubricants under very low pressures, giving direct friction and wear measurements under precise test conditions.
  • Lubricity studies under controlled atmosphere, for example hydrogen.
  • Lubricity of volatile fuels.
  • The behaviour of refrigerants under high pressure.
  • The study of surface morphology and microstructure of coatings under controlled environments.
  • The unique removable chamber design allows users to create and control blends in situ quickly and safely.
  • Unique chamber also allows blends to be tested in conditions ranging from high-pressure all the way to vacuum.
  • Small test volumes help to reduce test sample costs and wastage.
  • Low-cost, standardised specimens improve reliability and repeatability of tests.
  • The compact, efficient design of the HPR allows users to save valuable laboratory bench space.
Technical Specifications
Load 0.1 to 1.0kg with supplied weights
Contact Pressure Up to 1.4 GPa
Frequency 10 to 200 Hz
Stroke Length 20 μm to 1.8 mm
Temperature Range Ambient to 130 °C
Test Sample Volume 15 ml
Pressure Range 10⁻⁵ Torr up to 10 Bar
Instrument Power Supply 100-240 V, 50/60 Hz, 80 VA
Weight Mechanical Unit: 34 kg
Control Unit: 10 kg
Size (h x w x d) Mechanical Unit: 300 mm x 320 mm x 470 mm
Control Unit: 400 mm x 150 mm x 370 mm

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Automotive

  • Lubricity testing of diesel fuels and gasolines
  • Simulating transmission interactions – e.g. piston rings, cams, engine bearings
  • Characterising friction materials for clutch pads

Fuels

  • Standardised lubricity testing of diesel fuels and gasolines
  • Standardised lubricity testing of aviation turbine fuels
  • Validating the performance of sustainable aviation fuels
  • Developing new biofuels

Green Tribology

  • Lubricity testing of new biofuels
  • Developing environmentally acceptable lubricants (EALs)
  • Investigating high-speed traction phenomena in electric vehicles to improve operational efficiency
  • Recreating and analysing failure modes in wind power transmission systems

Industrial

  • Developing and optimising metal working fluid formulations
  • Analysing the interactions between seals and moving components
  • Designing advanced coatings to protect surfaces during operation

Lubricants

  • Developing and optimising lubricant formulations
  • Performance testing of industrial greases
  • Characterising additive performance
  • Validating computational friction and wear models

Powertrain

  • Simulating bearing surface interactions
  • Simulating gear tooth contact behaviour
  • Determining frictional losses within a system and performing efficiency calculations
  • Replicating real-world and extreme contact conditions

Transport

  • Lubricity testing of sustainable aviation fuels
  • Evaluating marine greases and lubricants
  • Developing specialist greases for the rail industry
  • Characterising atmospheric effects on friction and wear

Gaseous Lubricity Additives for Hydrogen Gas

Jie Zhang, Bastien Bolle, Shouyi Yin, Tushar Bera, Janet S. S. Wong &Hugh Spikes
8th January 2025

Tribology of PTFE in Hydrogen Atmosphere

Shouyi Yin, Ambrose Taylor, Janet S.S. Wong
30th April 2024

Influence of Atmosphere on Carbonaceous Film Formation in Rubbing, Metallic Contacts

Jie Zhang, Bastien Bolle, Janet S. S. Wong & Hugh A. Spikes
6th December 2023
View All Papers

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